Machine Operator

Extruder Operator (10pm-6am - shift differential)

Primary Objective of Position

An Operator sets up and maintains an extrusion line to Intek standards with occasional assistance from a Team Lead. This includes performing hourly quality checks, maintaining hopper stock levels, assembling packaging, and packing parts.

Major Areas of Responsibility

Be able to do the following with minimum assistance:

• Set up extruder and co-extruder, install screws, dies, heater bands, etc
• Set up and operate secondary equipment: saws, punching systems, primers, tapers, etc
• Understand priorities and methodology of the setup process (as defined in standard work)
• Begin to perform (with assistance) “running setup”: templates, air and prod adjustments, fundamental shape, size, and straightness
• Perform the above running setup activities (with minimum assistance) after a period of 6-12 months
• Run product in a production setting and identify abnormalities
• Read and understand prints (part dimensions, fabrication, packaging)
• Perform quality checks: Measure and record appropriate data in SPC and LCS
• Calculate footage and record production information in EPICOR
• Perform changeovers, length changes, angle changes
• Shut down, tear down and properly clean equipment and prepare it for the next run
• Perform 5S and TPM tasks as assigned.
• Other duties as assigned by Supervisor
• Every employee is expected to support the INTEK Quality Management System (QMS) in accordance with our Quality System Manual and Documented Procedure

Qualifications

• High School Diploma or equivalent.
• Able to perform the mechanical setup of an extrusion line
• Able to run production
• Able to recognize defects and seek assistance
• Able to perform basic product changes: angle, length, color
• Able to perform quality checks and use associated equipment
• Demonstrates safety and organizational / time management skills
• Basic computer skills
• Basic hand tools and measuring tools
• Mechanical aptitude
• Effective reading, writing, and verbal communication

Responsibility for Work of Others

No supervisory responsibilities.

Physical Requirements

• Ability to regularly lift (weekly) up to 30 pounds and occasionally lift up to 60 pounds with assistance.
• Ability to stand, walk, bend, stoop, reach, twist and carry tools or materials over the course of 8 – 12 hour shift; while supporting 24-hour/5-day per week plant operations.
• Regular, predictable attendance is an essential function of this position.