Experienced Process Engineer Aerospace Manufacturing

Join our dynamic team as a Process Engineer and take a pivotal role in developing engineering specifications for production. In this key position, you will maintain rigorous document control and manage job-specific tooling, ensuring top-notch quality and efficiency in our investment casting foundry. A competitive salary commensurates with experience.

Principal Duties and Responsibilities:

• Process Optimization: Lead efforts to optimize the investment casting process, including pattern design, shell building, melting, pouring, and finishing, to achieve superior product quality and manufacturing efficiency.
• Quality Assurance: Set up testing and inspections in control plans to ensure product meets customer requirements. Assist in conducting root cause analyses and implementing corrective actions when product is nonconforming.
• New Product Development: Collaborate with customer design and engineering teams to support the launch of new products, providing expertise in material selection, casting design, and process feasibility.
• Continuous Improvement: Identify opportunities for process improvement and cost reduction initiatives, leveraging data analysis and industry best practices.
• Technical Support: Provide technical support to production teams, troubleshooting process issues, and implementing solutions to resolve challenges in a timely manner.
• Documentation and Compliance: Maintain accurate documentation of process parameters, specifications, and testing results.
• Training and Development: Conduct training sessions for production personnel on casting processes, techniques, and best practices to enhance skill levels and promote a culture of continuous learning.
• Customer advocate in internal functions, addressing AS9100 requirements and ensuring compliance with quality management standards.
• Efficiently respond to the Director of Engineering's directives and review all incoming purchase orders and contracts.
• Develop and maintain Process Routing Control Plans, check sheets, FMEAs, and specifications through a collaborative, cross-functional team approach.
• Enhance routing information based on continuous improvement feedback and maintain organized document control for all job files and customer data.
• Act as a liaison with customer design engineers and place orders for wax pattern molds and specific tooling fixtures and gauges.
• Manage internal and customer change requests, including the update of work instructions.
• Drive continuous improvement in your area of responsibility and participate in initiatives such as brainstorming sessions and ongoing education.

Knowledge, Skills, and Abilities Required:

• Bachelor's degree in Mechanical Engineering, Materials Science, or related field preferred
• Minimum of 5 years of experience in investment casting process engineering preferred
• Proficiency in CAD software (SolidWorks, AutoCAD) and simulation tools (Solidcast, Novacast, ProCAST, MAGMAsoft) preferred
• Strong understanding of metallurgy, heat treatment, and material properties
• Familiarity with industry standards and regulations (e.g., ASTM, AMS)
• Excellent problem-solving skills and attention to detail
• Effective communication and teamwork abilities

Why Join Barron Industries?

Our company is at the forefront of the investment casting industry, and we are committed to innovation and quality. We offer a comprehensive benefits package to support the health, well-being, and financial security of our employees and their families:

• Health Insurance: We offer both HAP PPO and HAP HMO plans. Our HAP HSA HMO 7000 Deductible plan is premium-free for all employees and their families, complemented by a prepaid $3000 GAP insurance to assist with deductibles.
• Savings Accounts: Options include Health Savings Account (HSA) and Flexible Spending Account (FSA) to manage health and dependent care expenses effectively.
• Disability and Life Insurance: Short Term Disability and Life Insurance at no cost to employees.
• Additional Insurance Options: Vision, dental, accident, critical illness coverage, as well as voluntary life insurance and voluntary short-term disability.
• Retirement and Paid Time Off: Enjoy 10 paid holidays per year, a matched 401(k) plan for your retirement savings, and generous paid time off plan to ensure work-life balance.
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• Professional Development: Barron Industries is committed to fostering the continuous professional development of its employees by offering comprehensive support and funding for continuing education and training programs.

Barron Industries supports your professional growth and personal health, ensuring a rewarding work environment.