Automation Controls Eng

This position is for a Manufacturing Engineer with a focus on automation implementation for injections molding, owning the trouble shooting of secondary ops and establishing/executing assembly processes/equipment.

JOB DUTIES & ESSENTIAL FUNCTIONS:

This list of duties and responsibilities is not all inclusive and may be expanded to include other duties and responsibilities, as management may deem necessary from time to time.

• Implement automation objective on the molding floor (cobots, pickers, conveyance, etc.) to reduce costs and increase operational efficiencies.
• Own trouble shooting of secondary ops (pad printing, laser engraving, sonic welding, etc.)
• Consult at the estimating phase for assembly opportunities & automation opportunities as directed and then implement the quoted process in manufacturing upon release.
• Effectively communicate solutions to end-users as appropriate. Provide a highly visible customer focus.
• Leads development of in-house robotic integration projects for new or continuous improvement projects.
• Presents and modify concepts for team understanding and approval.
• Works with outside vendors to determine necessary parts and estimated budgets for projects.
• Maintains and provides appropriate documentation in regard to drawings, bill of materials, budget tracking, safety, and program changes.
• Understands and implements the integration of safety circuits, machine interfaces (SPI Interface, etc.), and peripheral controls and devices.
• Provides a lead role in the development, installation, and programming of robotic work cells from concept to postproduction turn-over.
• Works as a liaison with outside integrators and vendors as needed for special projects or programs.
• Trains and mentors production technicians and maintenance personnel regarding troubleshooting issues and documentation.
• Assists with inspections, projects, or modifications at branch facilities as needed.

QUALIFICATIONS (KNOWLEDGE, SKILLS & ABILITIES):

• BS/BA degree or equivalent experience
• Proficient knowledge in the following key areas: Hardware Architecture (performance testing, monitoring, operations), Hardware Benchmarking (program management, network management), Design (compliance, security), Network Engineering (planning, provision)
• Knowledge of one specific infrastructure technology and basic programming languages or database management systems (Java, PERL, Python)
• Self-starter who can work with minimum or little supervision.
• Proficient in Microsoft Office software (Word, Excel, Power Point, Project, etc.).
• Requires strong electrical and mechanical skills with the ability to think logically and analytically.
• Knowledge of more than one specific infrastructure technology
• Ability to think creatively to deliver solutions through continuous improvement
• Above-average communication and listening skills required
• Exceptional written and oral communication skills
• Strong organizational skills
• Highly self-motivated and directed
• Exceptional customer service orientation
• Demonstrated commitment to continuous learning and self-development
• Programming of Robots Capable of high level robotic programming for Motoman robots. Models being used are the Motoman XRC, NX100, and DX100 controllers.
• Programmable Logic Controllers (PLC) Understand and perform ladder logic programming for Allen-Bradley PLCs.
• Human Machine Interfaces (HMI) Understand operation and basic programming of HMI terminals.
• Vision Systems Understand and program various vision systems for part inspection and verification. Systems presently being used are Keyence, Cognex, and Dalsa.
• Safety Controller / PLC Have a strong understanding of robotic cell safety controllers, safety PLCs, or safety interlocks.
• Ability to use AutoCAD / AutoCAD LT for development of electrical prints, end-of-arm tool designs, and cell layouts.
• Ability to use 3D CAD (Solid Edge) to develop end-of-arm tools, fixtures, and tooling.
• Understand, follow, and implement current robotic industry safety standards and guidelines in the development of robotic work cells.
• The ability to identify and correct safety issues with current or future robotic work cells.