Software Controls Engineer

Position Summary: Analyze machinery and extrusion specifications and performance requirements for new and/or existing machinery and, based on this, develop and implement appropriate control system solutions for both new machinery and for machinery in the field at customer locations. Essential Responsibilities and Priorities: Apply machine control technology to new and existing equipment. Provide electrical engineering design services and assist with the creation of conceptual designs and specifications for new projects. Participate in control system design activities by developing and implementing HMI and soft-PLC modifications and enhancements. Program logical machine functions with IEC61131 programming tools and design HMI interfaces with graphical development tools. Create schematics, detail drawings, assemblies, sub-assemblies, BOM’s and panel layouts, using AutoCAD, and perform required analysis to ensure the satisfaction of all project specifications needed for the procurement, manufacture and assembly of components. Support installation and/or commissioning of new and retrofit equipment. Provide technical support of machinery as needed, including service calls, troubleshooting and problem solving. Utilize remote connection tools to provide technical support and guidance to successfully fulfill customer service requests. Enter, update, and maintain service information within the GEC database including repairs and service calls. Work collaboratively with all engineering disciplines and field service personnel to ensure successful completion of projects. Ensure that all engineering documentation is released in a timely manner to meet the requirements of the project schedule and budget. Work with the Sales Department in determining the viability of proposed retrofits to existing equipment. Provide input and guidance for overall control system development initiatives based on customer feedback, retrofit implementation, and field service experience. Work closely with the VP of Engineering to help prioritize control system development initiatives. Provide technical support to all departments during procurement, assembly, testing and final acceptance of equipment. Visit customer sites and evaluate machinery for retrofits and upgrades. Assist the Technical Documentation department in the preparation of all drawings, specifications and specific operating procedures required in properly supporting product in the field. Education: Bachelor’s degree in Electrical Engineering, Automation Engineering, or equivalent experience. Experience: Minimum of 2 years of machine control design experience preferably in a heavy manufacturing environment. Essential Skills, Behaviors: Knowledge of plastics process technology desirable, but not required. Strong software design experience, including: Demonstrated understanding of standard machine programming languages (IEC61131) including ladder, structured text, and function block. PC-based control experience with Beckhoff is a plus. Demonstrated experience with HMI design and development. Experience with Indusoft is a plus. Ability to design schematics and electrical panels utilizing AutoCAD Electrical (ACE) 2016 and/or AutoCAD 2016 Strong understanding of Electro-mechanical systems including hydraulics and pneumatics. Excellent technical communication skills, including: Word, Excel, PowerPoint, Access, and Email. Desired Characteristics Demonstrated interpersonal and communication skills in a team environment. Strong organizational skills. Strong analytical and troubleshooting skills. Ability to work across all functions/levels as part of a team. Ability to work under pressure and meet deadlines. Excellent written and verbal communication skills. Must be able to work in the United States without sponsorship. #M1