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in Pontiac, MI

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Hours Full-time, Part-time
Location Pontiac, Michigan

About this job

POSITION PURPOSE Provide production support by performing setup, troubleshooting, and operations of automated welding cells within a production facility, as well as implementing best practices and proactively assess welding/robotic applications, as well as mentor Junior Auto Technician and Auto Technician team members. RESPONSIBILITIES AND RESULTS Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Follow all safety procedures and protocols while servicing or maintaining equipment Expert level of craftsmanship and pride in work Prioritize tasks within the facility relating to weld-process troubleshooting and set-up coordinated with production Demonstrate advanced-level proficiency in troubleshooting using electrical/mechanical prints Perform, train and critique equipment preventative maintenance Plex utilization (downtime codes, note entry, documentation, locating part listings/prints, etc.) Use electrical system knowledge and electrical schematics/prints to troubleshoot electrical components and circuits (Connecting circuit breakers, transformers, or other components in a junction box or panel): Expert level Wiring harnesses Drive systems Relays Boards Motors Modify and perform advanced programming tasks of robots in all robotic applications Basic offline programming TCP verification Advanced weld troubleshooting for all welding applications (drawn arc, GMAW, resistance welding, projection welding, Pneumatic systems, etc.) Troubleshoot and adjust weld fixtures Use the following equipment safely: Expert level Hand measuring tools (Calipers) Multi meters Amp meters Welding current meter Digital force gauge Micro-Ohm meter Fixture adjustments minor shim moves on processes based off of manufacture details (with guidance from Weld Maintenance Mechanics) understanding of shimming processes basic understanding of hydraulic systems (process, functions, etc.) Setup and troubleshoot Poke Yoke systems and applications Expert troubleshooting of pneumatic systems Setting/ adjusting pressure Troubleshoot cylinders/valve banks Replace cylinders or faulty equipment Troubleshoot equipment communication issues: Expert level Ethernet/IP DeviceNet Remote I/O Senior Automation Technician must demonstrate competency inALLthree (3) of the below specialties; Controls: PLC Programming PLC programming (add sensor & change sequence) Strong understanding of ladder logic and intermediate level ability to troubleshoot issues through a PLC Program Panel View (HMI) Troubleshoot/ Setup I/O blocks Search, cross reference, and edit a program Troubleshoot HMI system Load program Replace components (i.e., logical module, screen, etc.) Replace system, set IP address, set system name Troubleshoot Valve Stacks Robotics: Expert level robot programming methods Load ID Gun Tuning Adding system components (i.e., add valves/ I/O blocks) Program robot offline (write routines) Setup / troubleshoot issues with tool changers Setup / troubleshoot issues with external axes TCP creation and verification (experience with ABB BullsEye system is a plus) Creating offset positions Replace motors, resolvers, serial pulse coders Welding: Expert level Weld Troubleshooting If needed, rebuild or reload schedules. Make changes as directed by Weld Engineers using RAFT Emhart DA schedule changes as directed by Weld Engineers Conduct preventive maintenance activities on specialty equipment MIG weld schedule changes as directed by Weld Engineers Cap / Electrode studies and weld validation Calibrate squeeze force on spot weld guns Troubleshoot Drawn Arc Stud Welding issues as well as basic programming Troubleshoot/ setup projection welds Working knowledge of Miyachi Weld Tester REQUIREMENTS & QUALIFICATIONS Mechatronics certificate or journeyperson card Associates degree in mechatronics, controls, maintenance technician Minimum 15 years combined experience and education as an Automation Technician or Equivalent experience and education Strong electrical and mechanical background in industrial and automated systems Industrial truck and aerial platform licenses Excellent verbal communication skills Experience with Microsoft applications (i.e., word, excel, outlook, etc.) Advanced Knowledge of PLC systems and Basic programming methods Advanced Knowledge of Robotic applications Advanced Knowledge of welding applications