Screw Machine Operator

SCREW MACHINE OPERATOR

Position Summary:

Under minimal supervision, sets up and/or operates automatic screw machines in the department.

C o m p e t e n c y R e q u i r e m e n t s:

Level A:

Performs all Level B and C competencies;

Machine Set-Up & Operation: Independently sets up and operates all department machines. Set-Up includes:

• selecting and installing tooling;
• selecting and setting appropriate speeds and feeds;
• performing routine preventative maintenance on all equipment; and
• selecting and installing special attachments.
• Able to kit and maintain all tooling necessary for the set up of future jobs.

Training and Development:

Ability to train others in all functions of the department, including:

• Safety (PPE, JHA, MSDS, Haz-Com, Hand Tools, Lockout/Tagout, Emergency Evacuation, Showers/Eye Wash)
• Machine Set-Up & Operation
• 6S/Department Procedures/Standard Work
• Paperwork/Documentation
• Quality Expectations (e.g. AS9100 standards, Calibration, Inspection Tools and Procedures, etc.)

Productivity and Quality:

• Responsible for achievement of daily, weekly and monthly productivity targets as set by management per cell.
• Maintains productivity rating within the top 20% for the department
• Zero scrap and re-work on a consistent basis

Level B:

Performs all Level C competencies;

Machine Set-Up: Independently sets up a minimum of 3 machines. Set-Up includes:

• selecting and installing cutting tools;
• selecting and setting appropriate speeds and feeds;
• performing routine preventative maintenance on all equipment; and
• selecting and installing special attachments.

Machine Operator: Ability to independently operate all department machines.

Workmanship: Demonstrated ability to independently identify and take appropriate action to prevent, correct or reject the following:

• Burrs
• Discoloration
• Surface roughness
• Cracks
• Nicks
• Scratches
• Dents
• Inspection Tools and Procedures, etc.

Productivity and Quality:

• Meets overall productivity standards
• Zero scrap and re-work on a consistent basis

Level C:

Basic Math: Demonstrated ability to perform the following types of calculations:

• Addition
• Subtraction
• Multiplication
• Division
• Decimals
• Fractions

Basic Visual and Dimensional Inspection: Demonstrated ability to inspect parts reliably using the following tools:

• caliper (dial and digital);
• micrometer
• comparator
• pin gage
• gage block set
• other functional gages

Blueprint Reading & Interpretation: Demonstrated ability to reliably read and interpret the following:

• Drawing terms
• Call-outs
• Symbols and/or descriptions
• Types of lines
• Front, top, side, and section view
• Types of radii
• Tolerances (min and max)
• External and internal thread
• Surface finish
• Fastener related specifications

Quality Documentation: Demonstrated knowledge of and compliance with quality system and documentation requirements, including:

• Routers
• Inspection plans
• Ability to make corrections to work instructions, routers and inspection plans
• Manufacturing procedures & Work Instructions
• Quality procedures

Machine Operator: Ability to independently operate some department machines.

Productivity and Quality:

• Consistently meets overall productivity standards
• Minimal scrap and re-work on a consistent basis

Position Accountabilities:

1. Manufactures product as required.

2. Ensures that tooling is available for requested print.

3. Ensures that parts are made to required dimensions and specifications.

4. Documents results of production process associated with specified projects.

5. Accurately completes all standard work as required.

6. Maintains a clean and safe work area.

7. Maintains preventive maintenance on equipment.

8. Solicits work from management team when necessary.

9. Complies with all environmental safe practices and regulations. Reads all MSDS' and possesses thorough knowledge of all oil and chemical labeling and storage requirements.

10. Performs other related duties as assigned or requested.

Position Qualifications:

MINIMUM EDUCATION

• High school or equivalent

EXPERIENCE & SKILLS

• Prior related experience highly preferred (e.g. assembly, roll, tap, crimp, and chase)
• Mechanical aptitude
• Ability to read and interpret blueprints
• Ability to enter data into automated system as required (e.g. MRP)
• Inspection: Visual and manual
• Ability to accurately use inspection equipment (e.g. micrometer, calipers, functional gauges, comparators, etc.)
• Performs basic math functions (e.g. addition, subtraction, multiplication, fractions, etc.)
• Follows verbal and written instructions
• Attention to detail
• Ability to accurately complete standard work
• Safety conscious
• Ability to identify and resolve clearly defined problems
• Communicate all issues, concerns or questions to management
• Flexible in duties, work-flow, and priorities
• Ability to work over-time as needed

Precision Castparts Corp. is an equal opportunity employer committed to recruit, hire, train, and promote in all job categories without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status or other status protected by applicable law.