Shift Leader Process Technician 2nd Shift

The Shift Lead/Process Tech is responsible for the setup, startup, diagnosis and trouble shooting of the injection molding presses, all auxiliary equipment and all secondary production equipment while ensuring that safety and quality are the prime initiatives. Ensure all machines run at optimum cycles. Document process settings, process changes, water diagrams or anything that may be pertinent to aid in future set ups and production runs. This position acts as the direct supervisor of all machine operators, senior machine operators, benders, material handlers and grinders on the shift. This position is a hands on supervisor position on second shift.

Primary Responsibilities

·         Follow all department and company-wide safety policies and procedures.

·         Communicate effectively and professionally with superiors and co-workers in a team environment.

·         Provide leadership, direction and feedback for other team member’s, assign tasks and machines to operators and material handlers.

·         Ensure all machine operators are trained; ensure timely adherence and completion of the new hire learning path.

·         Assist machine operators as needed if machines are backed up.

·         Maintain a clean and safe work area by performing routine audits of employee assigned areas, report any and all unsafe acts or conditions to the Production/Safety Manager immediately.

·         Insure that the operators accurately record production quantities and downtime codes for the shift.

·         Trouble-shoot all process problems and make corrections; discriminate between process-related problems, mold-related problems, and machine-related problems.

·         Ensure all quality attribute inspections are completed on a timely basis (visual/dimensional) and correct any non-conformances or machine malfunctions immediately. Inform quality of non-conformance.

·         Accurately count/weigh parts for correct packaging.

·         Package all parts and build pallet quantities according to job specifications.

·         Perform minor machine and mold maintenance (e.g. cleaning, remove blockages, lubrication, repair minor for water or hydraulic leaks).

·         Verify mold installation is correct, establish process starting point and control parameters.

·         Complete job start-ups and document activities on the Master Job Sheet (MJS) in a timely manner.

·         Submit start up part samples for quality control measurement and evaluation in a timely manner.

·         Be able to perform all regular duties of machine operators and senior machine operators as needed.

·         Ensure that all parts produced meet quality and packaging standards.

·         Maintain or exceed production and quality performance requirements.

·         Remove excess flashing, burrs, and gate connections from all parts in a manner consistent with quality standards.

·         Attend/operate all assigned molding machines, auxiliary equipment, and hand tools in an efficient and safe manner.

·         Perform regular machine and mold (in machine only) maintenance.

·         Follow 5-S procedures.

·         Change molds when required.

·         Separate materials for recycling, cleaning, and organization.

·         Study the daily production reports.

·         Attend and conduct weekly meetings/huddle.

·         Regular and predictable attendance is an essential function of this job.

·         Other duties as assigned.

Position Specifications and Requirements

·         Ability to understand, read, write English; Bi-lingual is be a plus

·         Minimum five (5) years of successful injection mold machine operator experience

·         Good knowledge of plastics, PVC, materials/resins

·         Ability to discriminate between acceptable and unacceptable part; dimensional or visual characteristics

·         Usage of electronic device is a perquisite of the job

·         High school diploma or equivalent is required, certificate of training beyond high school is preferred

·         Ability to work under stress

·         Technical school diploma is a plus

·         Ability to handle several tasks simultaneously

·         Ability to work in a team environment and follow directions

·         Ability to delegate

·         Proficient to excellent problem-solving skills

·         Basic math skills

·         Ability to work in a warm environment

·         Ability to work as a member of a team

·         Basic computer knowledge

·         Knowledgeable of mold design, mold preparation and installation, and machine maintenance requirements

·         Significant knowledge of the injection molding process, equipment and machines (180 to 1000 ton presses)

Tigre ADS, USA is an equal opportunity employer and does not discriminate against any person because of race, color, religion, sex, national origin, disability, age, marital status, sexual orientation, veteran status or any other characteristic protected by federal, state or local law.